Customized systems
Metal sorting with CLARITY
1. Camera technologies
CLARITY uses special camera systems to sort metals. Cameras in the visible range, for example, detect color differences and can thus distinguish non-ferrous metals such as copper, brass or aluminum from gray metals and plastic-coated cables. Near-infrared technology, on the other hand, enables even more precise identification based on specific infrared spectra.
2. LIBS technology
CLARITY uses LIBS technology to analyze the chemical composition of each individual metal part. This allows aluminum scrap to be separated into alloy-pure products such as AL6060 with the highest precision. This technology also makes it possible to separate metals that could not be reliably distinguished using optical or mechanical processes.
3. Artificial intelligence
AI-based recognition systems identify recognize even the finest differences in shape, structure and material. Meatballs, rolled aluminum profiles, cast aluminum, stainless steel, circuit boards and cables can be precisely sorted out. Thanks to pattern recognition, the system can distinguish even the smallest details, such as green circuit boards and green plastic. AI algorithms can also be used to sort profiles and cast parts from aluminum scrap according to optical properties.
4. Inductive sensors
Inductive sensors enable the reliable recovery of metals, such as the extraction of ZURIK from heterogeneous eddy current drops. The technology works in a similar way to metal detectors at airports: it recognizes metals based on the disturbance of an electromagnetic field and sorts them out efficiently.
CUSTOMIZED
SOLUTIONS
While many suppliers offer standardized solutions, Binder+Co develops customized sorting systems that are perfectly tailored to customer requirements.
Yes, our machines with LIBS technology and artificial intelligence (AI) are already beeing in use successfully. They are installed in active production plants and have proven to be a reliable solution for our customers. In addition to industrial use, our systems are also used in university facilities.
The throughput capacity of our sorting systems varies depending on the type of material, bulk density and grain size. In practice, sorting rates of 1 to 15 tons per hour can be achieved, depending on the conditions. Our experts will be happy to provide you with more detailed information on specific material inquiries.
Yes, it is generally possible to add additional materials at a later date. Additional sorting recipes can be taught in and adapted at the customer's request. This is always done in close consultation with our Service-Team, to ensure optimum performance.