Glass recycling

Glass cullets are a unique resource.
We process it.

The utilization of waste glass cullets for the production of new glass is motivated by environmental, economic, as well as energy and resource-saving considerations. The treatment facilities are primarily required to deliver the highest quality end product while minimizing glass loss.

The objective is to produce glass cullets product that is efficiently sorted by color, removing both transparent impurities such as plastic films, glass ceramics, and lead glass, as well as non-transparent impurities like metals, ceramics, stones, or porcelain.

Applications

Tasks

+ Production of high-quality glass recycling products

for furnace ready cullets

+ Impurities matter separation

CSP (ceramics, stones, porcelain), glass ceramics, lead glass, organic impurities, plastics, metals

+ Colour sorting

+ Recovery of recyclable glass from other waste streams like compost, C & D and IBA

Complete plants for waste glass recycling

World-leading plant competence in cullet processing

With our wide-ranging product portfolio, we offer our customers optimal processing of their cullets - especially with regard to the overall concept and turnkey plants. We accompany you right from the start: From the development and planning, production, assembly and commissioning of the plant, right through to ongoing service.

Complete Binder+Co waste glass processing plants are in operation in North and South America, Europe, Africa and Asia as well as in Australia, for producing the highest cullet quality.

Recycling plants for container glass

Recycling plants for flat glass

Our competence. Your advantages.

Process safety

Top quality

Occupational safety

High economic efficiency

Ecological conscience

The success factors.

Maximum profit in waste glass processing.

 

Process reliability

+ Smooth running of the plant
+ Plant monitoring and plant data with b-connected independent of time, place and manufacturer

Top quality

+ Highest quality of cullet - up to 99.9 % colour-pure and free of impurities
+ Perfectly coordinated pre-processing for optical sorting
+ Quality control and digital plant monitoring

Occupational safety

+ Separation of critical materials such as glass ceramics,
which cause hazards and breakdowns in production

High economic efficiency

+ Trouble-free and low-maintenance operation of the plant
+ Economic operation: low energy consumption, high performance and highest quality of end products

Protecting the environment

We want to leave our children a planet worth living on. Our aim is to reduce waste as much as possible. So that we can reduce the amount of waste and reduce the amount of waste and natural resources at the same time. But also with our processing plants, we want to ensure the longest long and energy-saving operation as possible.

CULLET PROCESSING WITH BINDER+CO

We always have an open ear for our customers. Only in this way can we recognise the emerging needs of the market and respond with innovative solutions.

The needs of our customers have led to the development of the first three-way system for the separation of foreign substances and simultaneous sorting by colour, as well as the system for the separation of glass-like impurities such as glass ceramics or lead glass.

The latest generation of CLARITY can sort glass from a size of 1 mm and remove all types of impurities such as metals, ceramics, stones, porcelain, glass ceramics, lead glass and plastics.

With the machine portfolio of the Binder+Co Group, we cover the essential process steps in the processing of waste glass cullet - from crushing, screening, drying and sensorbased sorting. Thus we can offer you customised solutions for turning the glass waste into the valuable glass cullets.

As close to the customer as possible

With our wide-ranging product portfolio, we offer our customers optimum processing of their product – not only with stand-alone systems but also complete concepts and turn-key plants. Only the optimum plant concept leads to securing an economic and technological advantage for our customers.
For the best possible fulfillment of specific customer requirements, we provide our customers with a comprehensive testing facility which can carry out systematic test processes tailored to the task in hand.

Our machines for glass recycling

CLARITY

+ 2- and 3-way solutions for the production of 2 to 3 fractions.

+ High-speed sorting valves: precise output of material

+ Maintenance-friendly access to the machine, easy replacement of spare parts

+ Sensors: Colour sensors, near-infrared sensors, UV sensors, metal detectors

+ Sorting of foreign materials: CSP (ceramics, stones, porcelain), glass ceramics, lead glass, plastics and metals.

+ Sorting by colour: recognition of 16.8 million colours

+ Complete Technology: Simultaneous separation ofcolours and foreign substances on a single machine

Roller crusher

The roller crusher from Binder+Co provides the ideal conditions for downstream sorting in waste glass processing.

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BIVITEC Flip flow screen

The BIVITEC flip-flow screen is our solution for demanding tasks. Dynamically excited screen mats ensure effective screening performance with difficult feed materials such as moist sand or shredder products.

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Binder+Co Long parts separator

The Binder+Co long parts separator removes unwanted long parts from waste glass and optimally prepares the cullet for subsequent processes.

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DRYON Fluidized bed dryer

The DRYON fluidised-bed dryer and cooler from Binder+Co provides effective and gentle drying and cooling for bulk materials of all kinds, from construction raw materials to coal and salt to recycling materials.

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Breezer Organics separator

The Breezer organic separator reliably separates light materials in the recycling process.

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Binder+Co Delabeling machine

With the de-labeller, Binder+Co offers a highly efficient machine for separating labels and residual materials from cullet.

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Binder+Co is pioneer in the sorting of cullet.

With our CLARITY sorting system, we have revolutionised sensor-based sorting world by developing the first  three-way sorting solution for simultaneous color sorting and separating contaminants.

Nevertheless, it is the optimal design of the glass waste processing plants and the proper pre-treatment of the bottles and cullets that lead to the successes for which Binder+Co is recognized worldwide beeing the number one supplier of waste glass treatment facilities. Our expertise extends from crushing, screening, drying, and cleaning to sensor-based sorting. This ensures an efficient process, first-class quality, and a profitable facility for you.

Products & Service

Always with the aim of maintaining or further improving your productivity at the highest level. For this reason, you enjoy the following support in addition to installation and commissioning:

  • Training on operation and maintenance
  • 24-hour service hotline for rapid troubleshooting in emergencies
  • Rapid availability of more than 8,000 spare parts
  • Efficient shipping logistics worldwide
  • Flexible service teams to continuously optimise your machine and system performance and ensure long-term and reliable operation.

Contact us!

Thank you for your interest and please contact our specialist.

We are looking forward to your message.